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At What Order Volume Does Outsourcing Warehousing Start to Make Sense?

order volume for Canadian warehousing

There isn't a universal order volume at which outsourcing warehousing becomes worthwhile. For some businesses, a few hundred monthly orders may justify external support, while others can efficiently manage much higher volumes internally. The decision depends on storage costs, labour requirements, order complexity, and how consistently your business can fulfill orders.

At Links Corp, our third party warehousing solutions help businesses evaluate alternatives to managing inventory in-house. Companies with labour-intensive orders may also benefit from pick and pack warehousing and e-commerce fulfillment, particularly as product ranges and shipping demands grow.

Why Isn't Order Volume the Only Factor?

Two businesses processing 500 orders per month can have completely different fulfillment requirements. One might ship small, identical products that are easy to store and package. Another might manage hundreds of SKUs, multiple-item orders, fragile products, and special packaging instructions.

The second business may need significantly more labour and storage space despite processing the same number of orders. This is why warehousing decisions should consider operational complexity alongside sales volume.

What Are the Signs That In-House Warehousing Is Becoming Inefficient?

Look for recurring problems rather than relying on one unusually busy month.

Common indicators include:

  • Inventory taking over office or production space
  • Employees regularly working overtime to fulfill orders
  • Increasing picking and packing mistakes
  • Delays receiving or organizing incoming stock
  • Difficulty handling seasonal order increases
  • Growing expenses for additional storage and equipment

If these problems continue as order volume increases, outsourcing may deserve closer consideration.

How Can You Calculate Your Current Cost Per Order?

Start by identifying your monthly warehousing and fulfillment expenses.

Include:

  • Warehouse rent and utilities
  • Storage equipment and maintenance
  • Labour for receiving, picking, and packing
  • Packaging supplies
  • Inventory management software
  • Equipment and administrative expenses

Divide the total by the number of orders processed during that month.

For example, if your operation costs $12,000 monthly and processes 1,000 orders, the average operating cost is $12 per order before any excluded shipping or product costs.

This provides a starting point for comparing internal operations with external warehousing proposals.

When Does Pick and Pack Warehousing Become Valuable?

As order complexity increases, accurately locating, selecting, and packaging products becomes more time-consuming. Professional pick and pack warehousing may help businesses establish more consistent processes, particularly when they manage numerous SKUs or variable order sizes.

However, outsourcing doesn't eliminate the need for accurate inventory data and clear fulfillment instructions. Businesses should confirm how their warehouse provider handles stock receiving, inventory updates, packaging requirements, and order exceptions.

What Should You Compare Before Outsourcing?

When evaluating third party warehousing, ask potential providers about:

  • Storage and inventory handling fees
  • Receiving and order processing charges
  • Minimum commitments and contract terms
  • Inventory reporting and system compatibility
  • Shipping arrangements and order cut-off times
  • Procedures for returns and damaged inventory

Compare the total cost and operational requirements rather than focusing only on the quoted storage rate.

Explore Warehousing Options With Links Corp

Outsourcing becomes worthwhile when the operational benefits and costs make sense for your business, not simply when you reach a particular order count. At Links Corp, we provide Canadian warehousing and fulfillment solutions for businesses looking to improve inventory organization and order processing.

Contact our team to discuss your current order volume, storage needs, and fulfillment requirements.

What Our
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About Us What Our Clients Are Saying About Us

Links’ hands on approach have been a pleasure to work with. You can always reach out to Kevin or Links Warehousing staff by phone or email with any issues which in today’s world is very unusual. I have run my e-commerce business out of Links Warehousing for a little more than 7 years. The whole Links team is top drawer, they are very responsive and provide great customer service, we highly recommend them and have done so many times.

Linda from Barrie, Ontario

Linda from Barrie, Ontario E-Commerce Fragrances & Cosmetics

We began in Canada in 2015 with about 20 cartons of inventory and now carry an average of 200 pallets of inventory at any time and are processing around 5,000 e-commerce and 200 retail & practitioner orders per month through Links’ warehouses. Their attention to detail and speedy pick, pack and shipping is incredible. Links has been instrumental in helping us to build our Canadian business and are an important part of our growth and success.

Peter from San Diego, California

Peter from San Diego, California Natural Health Medication & Supplements

Links make us feel as though we are their only client, they are always available to take on urgent projects and always get the job done no matter how late they must work, we are very impressed by their team and their can-do attitude. Keep up the good work and we look forward to many more years of mutual success.

Patricia from Tampa Bay, Florida

Patricia from Tampa Bay, Florida Promotional Products & Gifts

I Would 100% recommend Links Warehousing for all your logistics needs. I own a small E-commerce business and since moving to Links 4 years ago they have managed to help me scale my business by handling all my shipping, storage and returns. Their system is simple and provides real time information that is extremely easy to use!

Jay from Toronto, Ontario

Jay from Toronto, Ontario E-commerce- Technology

My company uses Links Warehousing and Fulfillment to store and ship out Natural Health Products to our clients in Canada as we are based in the USA. We chose Links to handle our warehousing and order fulfillment as their warehouse is Health Canada approved as well as temperature and humidity controlled. The team at Links are both efficient and reliable and have been a key partner in enabling our business to grow and expand into the Canadian market.

Alex from Houston, Texas

Alex from Houston, Texas Sport Natural Health Products

It is my absolute pleasure to endorse Links Warehousing and Fulfilment. I have been dealing with the team at Links for over 2 years now and they are always able to exceed our expectations and handle any issues that arise in a professional and timely manner. They are an essential partner to my business and cannot recommend their services enough!

Samantha from Brampton, Ontario

Samantha from Brampton, Ontario E-commerce- Fashion Brand

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